Quick Jump
Discover how this Texas-based 3PL masters high-SKU inventory management, complex kitting operations, and integrated print fulfillment from strategic locations in Rockwall, TX and Kansas City, MO.
Company Overview
In the world of third-party logistics, where most providers struggle with complex, high-SKU operations, Warehouse-Pro has built its entire business model around mastering complexity. With dual facilities in Rockwall, Texas (Dallas metro area) and Kansas City, Missouri, this innovative 3PL has positioned itself as the go-to partner for brands with intricate fulfillment needs.
Headquarters: Rockwall, TX
Locations: Rockwall, TX and Kansas City, MO
Specializations: High-SKU fulfillment, complex kitting, integrated printing, returns processing
What Makes Warehouse-Pro Different
1. High-SKU Mastery
While most 3PLs prefer simple operations with limited SKUs, Warehouse-Pro thrives on complexity. Their warehouse management systems and operational workflows are specifically designed to handle thousands of SKUs efficiently.
Key Capabilities:
- Optimized for brands with 500+ active SKUs
- Advanced inventory management for complex product catalogs
- Specialized picking strategies for high-SKU efficiency
- Real-time inventory accuracy across thousands of items
Ideal Client Profile: Brands averaging 50 orders per pallet monthly (example: 50 pallets = 2,500 orders/month) with extensive product variations.
2. Integrated Print-on-Demand Services
Unlike typical 3PLs that outsource printing needs, Warehouse-Pro operates a full-service printing facility within their warehouse. This unique capability eliminates delays and reduces costs for brands requiring custom printed materials.
In-House Printing Capabilities:
- High-Capacity Digital Printing: Direct mail, business cards, flyers, and marketing collateral
- Wide-Format Printing: Signs, banners, and display materials
- Variable Data Printing: Personalized marketing materials and custom inserts
- Same-Day Production: Print-to-ship capabilities for urgent orders
This integrated approach particularly benefits marketing agencies managing complex campaigns with multiple touchpoints and personalized elements.
3. Advanced Kitting & Assembly Operations
Warehouse-Pro has developed specialized workflows for high-capacity kitting with complex configurations:
- Multi-component kit assembly with 20+ items
- Custom packaging and presentation for subscription boxes
- Technology device kitting with accessories and documentation
- Marketing kit assembly with printed materials and promotional items
- Quality control checkpoints throughout the kitting process
4. Comprehensive Returns Management
Processing over 50,000 returned items monthly, Warehouse-Pro has built one of the most sophisticated returns operations in the industry:
Returns Processing Services:
- Multi-Point Inspection: Detailed condition assessment and grading
- Disposition Management: Automated routing based on condition and client rules
- Apparel Refurbishment: Professional folding, bagging, and tagging services
- Repackaging & Relabeling: Restore items to sellable condition
- Damage Documentation: Photo evidence for insurance and quality claims
- Real-Time Reporting: Visibility into returns trends and recovery rates
This expertise makes them particularly valuable for apparel and footwear brands where return rates can exceed 30%.
Industry Specializations
Fashion & Apparel
Warehouse-Pro excels in handling the complexities of fashion fulfillment:
Expertise Includes:
- Men's and women's clothing across all categories
- Footwear with size/style matrices
- Undergarments and swimwear requiring discrete packaging
- Seasonal inventory management
- Size exchanges and color variations
Their systems efficiently manage the thousands of SKUs typical in fashion (sizes × colors × styles), while their returns processing ensures maximum value recovery.
Personal Care & Beauty
With specialized handling protocols for personal care items:
Capabilities:
- FDA-compliant storage for OTC products
- Temperature-stable environments for lotions and creams
- Batch/lot tracking for expiration management
- Sample kit assembly for beauty brands
- Compliance with personal care shipping regulations
Technology & Telecommunications
Warehouse-Pro serves technology companies with unique requirements:
Specialized Services:
- Firmware updates and device configuration
- Light refurbishment and testing
- Field technician kit management
- High-value inventory security protocols
- Serial number tracking and reporting
Their experience with telecom manufacturers has developed robust processes for managing field installation programs with thousands of components.
Marketing & Agency Support
Marketing agencies leverage Warehouse-Pro's integrated capabilities:
- Campaign fulfillment with printed materials
- Promotional product storage and distribution
- Event kit assembly and drop-shipping
- Variable data printing for personalization
- Trade show material management
Strategic Location Advantages
Rockwall, Texas Facility (Dallas Metro Area)
Located just east of Dallas ("Best 3PL East of Lake Ray Hubbard" as they proudly note), the Rockwall facility offers:
- Central US Position: Reach 90% of the US population within 2 days via ground shipping
- Dallas Infrastructure: Access to DFW International Airport for expedited options
- No State Income Tax: Cost advantages for businesses
- Major Highway Access: Located near I-30 and I-20 corridors
Kansas City, Missouri Facility
The Kansas City location provides additional strategic advantages:
- True Geographic Center: Optimal for nationwide distribution
- Multi-Modal Hub: Access to rail, truck, and air transportation
- Lower Operating Costs: Reduced real estate and labor costs
- Midwest Gateway: Efficient access to both coasts
Together, these locations enable zone-skipping strategies and optimized shipping costs for national brands.
Technology & Integration Capabilities
Warehouse-Pro's technology stack supports their complex operations:
Key Features:
- Real-time inventory tracking across high SKU counts
- Automated reorder points and stock alerts
- Integrated print job management
- Returns processing workflow automation
- Comprehensive reporting and analytics
- API integration with major eCommerce platforms
The Warehouse-Pro Difference
What truly sets Warehouse-Pro apart is their embrace of complexity. While other 3PLs often charge premium fees for high-SKU operations or decline complex projects altogether, Warehouse-Pro has built their entire infrastructure around these challenges.
Client-Focused Approach:
- Dedicated account management for complex accounts
- Customized workflows for unique requirements
- Proactive communication on inventory and operations
- Flexibility to adapt to changing needs
- Focus on long-term partnerships
As they emphasize: "We have the top customer service with dedicated account management to the most complex clients for SKU and distribution."
Ideal Client Profile
Warehouse-Pro is the perfect fit for:
- Fashion Brands with extensive size/color matrices and high return rates
- Personal Care Companies requiring compliant handling and kitting services
- Technology Firms needing configuration, kitting, and field support
- Marketing Agencies requiring integrated print and fulfillment services
- Any Brand with 500+ SKUs seeking a partner that embraces complexity
Volume Sweet Spot: Brands shipping 2,500+ orders monthly with high SKU diversity and specialized handling needs.
Client Success Story: EasyCare's Multi-Channel Transformation
EasyCare exemplifies the type of brand that thrives with Warehouse-Pro's specialized approach. As a high-velocity brand managing 1,500+ SKUs across retailer, direct-to-consumer, and wholesale channels, EasyCare faced the exact challenges that make most 3PLs nervous: catalog complexity combined with omnichannel distribution requirements.
The Challenge: EasyCare needed fulfillment that could handle their extensive product assortment while maintaining accuracy and speed across three distinct distribution channels. Each channel had different requirements—retailer compliance standards, wholesale bulk shipping, and direct-to-consumer packaging and speed expectations.
The Warehouse-Pro Solution: Rather than viewing EasyCare's complexity as a burden, Warehouse-Pro saw an opportunity to showcase their specialized capabilities. They implemented:
- Advanced SKU Organization: Optimized warehouse layout and picking strategies for 1,500+ active SKUs
- Channel-Specific Workflows: Distinct pick/pack processes tailored to retailer, wholesale, and DTC requirements
- Intelligent Routing Rules: Automated order routing based on channel requirements and priority levels
- Unified Inventory Management: Real-time visibility across all channels to prevent overselling and stockouts
The Results: EasyCare now operates with a fulfillment partner that not only handles their complexity but helps them leverage it for competitive advantage:
- Dependable order execution across all three channels
- Improved inventory visibility despite high SKU count
- Smoother coordination between retailer replenishment and daily DTC volume
- Scalable operations that support growth without operational strain
As EasyCare's team reflects on the partnership: "Today, EasyCare runs a more confident distribution engine—one that supports growth across every channel while keeping operations clean, consistent, and scalable."
This transformation demonstrates how the right 3PL partner doesn't just manage complexity—they help brands turn it into a competitive advantage.
Getting Started with Warehouse-Pro
For brands tired of hearing "that's too complex" from other 3PLs, Warehouse-Pro offers a refreshing alternative. Their combination of strategic locations, integrated printing capabilities, sophisticated returns processing, and mastery of high-SKU operations makes them an ideal partner for brands with complex fulfillment needs.
To learn more about how Warehouse-Pro can handle your complex fulfillment requirements, visit https://www.fulfill.com/3pl/profile/warehouse-pro to discuss your specific needs.
Warehouse-Pro continues to prove that complexity doesn't have to mean compromise. With their specialized infrastructure and experienced team, they're helping brands turn fulfillment challenges into competitive advantages.
